helmet modifications
Crystal Lake, IL
December 3, 2005

Getting My Bucket Ready for a Transformation!

It was Saturday, December 3rd, and it was the day my helmet would undergo a major transformation. It would be receiving two fans to remove hot air that builds up inside, and would also receive a microphone/amplifier set that would sound much better than the eight dollar set I have been using since my armor had been put together. Who was going to help with the installation of these two features? The one that was recommended to me over and over again was none other than Duffy, whose real name is John Duffy.

Instead of driving two separate cars up to Crystal Lake from Aurora, I had suggested to the Walton family (Bob, Mary and their two daughters) that we all ride up in one vehicle. I offered to do the driving, but since their daughters were coming along there was no way they could all fit in my Subaru Forester. So, we opted in taking their big family conversion van.

I arrived at the Walton home around 1:30pm, and as soon as I walked inside I could see that everyone wasn’t close to being ready for departure. Last time I met up at the Walton home I was quite early, but this time I showed up just a few minutes later than expected. Nevertheless, I had no problem waiting around for the young ones to get their stuff together for the long trip ahead.

Bob wanted to go up to Duffy’s house so that he could work on his sister-in-law’s TIE pilot helmet, whereas I was going up there to have him work on my sandtrooper helmet. After doing some Dremel work on my helmet a couple weeks ago, I didn’t think I was going to need to install cooling fans in my bucket. But, once the weather gets warmer in the Spring and Summer next year, I know for a fact that I will need to have those installed, so why not get those done now? Plus, the microphone/amplifier installation is a must, because that eight dollar setup I have been using is a piece of crap. No one can understand anything that I say, as it comes out muffled. So, this new set would be a huge difference for me, and people would finally be able to understand what I would be saying.

We Are Finally on Our Way

After everyone was securely fastened into their chairs (in the van), it was finally time for our trip up to Crystal Lake. On the way up there my wife called me, and she wanted to inform me about the snow storm that we might be running into while driving up there. Just minutes after I got off the phone with her, the snow started falling from the sky. I couldn’t believe it. She mentioned that we were expecting to get anywhere from four to six inches of snow, and the further we drove north the harder the snow started coming down. I started wondering to myself, just how well these conversion vans handle the bad weather, but I would soon find out for myself.

Before we made our way to Crystal Lake, we needed to stop at a store on the way called Army & Science Surplus (at least that’s what I think it’s called anyway). We needed to stop there to pick up some cooling fans that would be used in our helmets. I purchased a total of six of them, each costing only $1.95 each, and I would only need two of those for my helmet. The others would be used in the TIE pilot helmet and later in Bob’s sandtrooper helmet. Once we acquired those fans and other items for Bob & Mary’s daughters, it was time to get back on the road.

The drive took about ninety minutes to get up there, and you could tell that it had been snowing up there for quite some time as the ground was covered nicely with snow. After we pulled into his driveway, it was time to unload the van, and it felt great getting out and walking around again. I grabbed my container that has all my armor in it, and made my way inside. I immediately met Duffy’s roommate, Jason, who guided us to the basement where miracles were about to happen. Downstairs were Duffy and Chris Spice, both who were working on Spice’s backpack and other miscellaneous items. Spice needed to install better backpack straps on his backpack, and it took him a while to do that. While he was working on that, it was time for Duffy to start working on my helmet.

Getting Right to Work

Duffy started immediately working on the fans, by re-wiring these to a much heavier duty type of wire connector that would be used to connect the fans to 9-volt batteries. What would have taken me probably thirty minutes only took him less than ten, but I’m not an electrical expert so I never would have been able to do this on my own. After re-wiring those it was time to head on out to Radio Shack, to pick up the necessary parts to complete the project. Duffy and I drove out in his little Ford pickup truck, in the snow, and made it to the closest Radio Shack in less than ten minutes. He knew exactly what he needed, and as soon as we walked into the store you could tell he’s done this several times before. He was grabbing 9-volt battery holders, switches, microphones and amplifiers, and before I knew it I was more than $100 in the hole. Of course some of that money would be returned, since some of that equipment was for Bob and his sister-in-law’s helmets.

We were gone for what I would say about forty minutes, and of course it was “right back to work” for Duffy. We immediately started removing the items from their packages, and in a way it felt like Christmas morning to me. I couldn’t believe that my helmet was close to finally being complete, but then I heard Duffy say something about the speakers. We didn’t have any speakers. Well, that’s not entirely true, as Duffy had one spare set left from a previous engagement. I asked if we could use those for my helmet, and he said they were already set aside for someone else’s helmet. I begged him to use them on my helmet, and he eventually agreed to use them on mine. Unfortunately, one of the speakers didn’t want to work, so it was tossed in the garbage. He said that I would have to order them directly from a small shop, since you can’t just pick these up at any store on the street. The speaker portion would have to be put on hold for the time being.

It was getting late, people were hungry, and it was time to get ourselves something to eat. We were almost going to have pizza delivered to us, but everyone wanted these burritos that Duffy kept raving about. He said they’re they best burritos around here, so we were going to hop in the Walton van, and drive approximately 20 miles through the snow just to eat some burritos. All I kept saying to myself is that “they better be good!” We never found out if they were or not, as the snow seemed to have intensified a bit. The roads were horrendous, and there was no way we were going to drive all that way for some burritos. It was time to make a decision, and that decision was to eat at the next available place. Granted we were only in the car for maybe fifteen minutes, but we were starving and it really didn’t matter what we ended up eating. Of all places to stop for a bite to eat, we chose to eat at Burger King. Let me tell you something. I haven’t eaten crap like that in a very long time, and the food didn’t settle well with me. I’ll leave it at that.

We got back to Duffy’s after filling our stomachs with crap, and we were there for no longer than an hour when someone mentioned the exact time that it was. It was past 9:00pm. Bob and Mary needed to get going since it was well past the girls’ bedtime. Duffy had worked on my helmet the entire evening, never having an opportunity to work on the TIE pilot helmet for Bob. I kind of felt bad for Bob about that, but I couldn’t believe how long Duffy was working on just my helmet. Yes, we had to run out to Radio Shack and then later to Burger King for some food, but we arrived there around 3:00pm or so. In over six hours my helmet wasn’t even close to being completed.

The Night Was Over

It was definitely time to start wrapping things up, and I made the decision to leave my helmet with Duffy. I later ordered the speaker parts by phoning in an order to the company Duffy recommended ordering through, and I ordered extra parts for him and Bob (six speakers in total). I have yet to make a trip out to Home Depot to pick up the aerator parts, but that will happen sometime. That shouldn’t be too hard to setup. My biggest concern is getting those speakers to Duffy, which should be shipping directly to his doorstep (so that I don’t have to send them to him myself).

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